Fracturing Unit is the main equipment used in fracturing operations. Its function is to inject high-pressure, large-volume fracturing fluid into the wellbore, open the formation, and squeeze the proppant into the fractures. It primarily includes the chassis truck, deck engine, gearbox, plunger pump, radiator, and control system. Fracturing equipment is mainly used for various fracturing operations in deep wells, mid-depth wells, and shallow wells of shale gas, coalbed methane, and other oil and gas fields. The equipment can operate in both single-machine and multi-machine configurations.
Performance Features of the KHYL140-2800 Fracturing Unit:
1. Equipped with a five-cylinder plunger pump KQZ2800, it meets the requirements for large-scale fracturing operations, shortens operation time, and reduces operational costs.
2. Utilizes the TWIN DISC TA90-8501 transmission system, making the control system of the fracturing truck simpler and safer.
3. Features extended continuous working time, with wear-resistant and corrosion-resistant components, treated with special processes to ensure sustained operation.
4. Can achieve group operations with control systems from different manufacturers, using the J1939 control system, which is simple and reliable.
Performance Features of the KHYL105/140-2500A Fracturing Unit:
1. Equipped with a five-cylinder plunger pump KQZ2500, it meets the requirements for large-scale fracturing operations, shortens operation time, and reduces operational costs.
2. Powered by a 2500hp Caterpillar engine, matched with a TH series gearbox (or equivalent power), providing superior performance and higher efficiency.
3. Easier to install and simpler to operate, effectively reducing operating costs.
4. Features extended continuous working time, with wear-resistant and corrosion-resistant components, treated with special processes to ensure sustained operation.
5. Can achieve group operations with control systems from different manufacturers.
Performance Features of the YL105-1800/YL105-2000 Acid-Fracturing Unit:
The 1400-2000 model fracturing truck (1800 model) is primarily used for various fracturing operations in deep, mid-depth, and shallow wells in oil and gas fields. It can also be used for hydraulic sandblasting, high-pressure hydraulic coal mining in coal mines, high-pressure hydraulic rust removal on ships, and other operations. The equipment can operate in both single-machine and multi-machine configurations. It mainly consists of the chassis, deck diesel engine, liquid heater, hydraulic transmission, drive shaft, brake device, silicone oil shock absorber, fracturing pump, lubrication system, air system, hydraulic system, instrumentation control system, high-pressure discharge manifold, low-pressure suction manifold, swivel joints, and lighting system.
Model of Fracturing Truck |
KHYL105-1400 |
KHYL105-1800 |
KHYL105-2000 |
KHYL105-2500A |
KHYL140-2800 |
Maximum working pressure |
105 Mpa |
105 Mpa |
105 Mpa |
140 Mpa |
140 Mpa |
Maximum Flow |
2188 L/min (5") |
3099 L/min (5.5") |
3083 L/min (5") |
3124 L/min (4.5") |
3126 L/min (4.5") |
Plunger Diameter |
4"/4.5"/5" |
4"/4.5"/5.5" |
4"/4.5"/5"/5.5" |
4"/4.5"/5" |
3.75"/4"/4.5"/5" |
Overall Dimension |
10800×2500×3700 mm |
11000×2500×3700 mm |
10950×2500×4000 mm |
11200×2500×4000 mm |
11800×2500×4000 mm |
Total weight of equipment |
30 tonnes |
33 tonnes |
36 tonnes |
38 tonnes |
43.5 tonnes |
Configuration |
Truck-mounted/skid-mounted/trailer-mounted |
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High pressure piston pump |
KTZ1800 |
KTZ1800 |
KQZ2500 |
KQZ2500 |
KQZ2800 |
Second class chassis |
BEIBEN/SINOTRUK/MAN/BENZ/SHACMAN |
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Deck engine |
CUMMINS/MTU/Carter CAT |
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Engine power (KW) |
1400 hp |
2000 hp |
2250 hp |
2500 hp |
3000 hp |
Hydraulic Transmission |
ALLISON/Winstar/CAT/TWIN DISC |
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Control System |
Network Control System/Local Control System |
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High pressure manifold system (MPa) |
105 Mpa |
105 Mpa |
105 Mpa |
105 Mpa |
140 Mpa |
Others |
Overpressure protection safety device, mechanical overpressure protection |
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